~15%
share of maintenance cost in the industrial conversion cost — target: below 10%
Maintenance Diagnostic.
Where does your maintenance function really stand? A structured 360 audit across four axes, benchmarked against industrial standards, leading to a prioritized action plan. 30 years of field experience in factories to gauge your maturity and reveal the most profitable improvement levers.
DIAGNOSTIC ALM-MT01 · 360° AUDIT · ON-SITE
4 axes
360° analysis
Benchmarks
Industrial comparison
Roadmap
Prioritized action plan
01 — WHY A DIAGNOSTIC
You can only improve what you have measured.
Before investing in a reliability program or a tool, you first need to know where you stand. The ALM diagnostic establishes a factual snapshot of your maintenance, benchmarks it against industrial best practices, and identifies the initiatives with the best return on investment.
20 to 55%
of Wrench Time observed — the time actually spent, tools in hand, on the equipment. Target: 55-65%
~1/3 of MTTR
spent on fault diagnosis alone — often recoverable with a structured organization
< 10 days
for a complete snapshot and a prioritized action plan, depending on site size
02 — THE METHOD
Four axes. One complete view.
The diagnostic sweeps across the entire maintenance activity, from economic management to internal customer satisfaction. Each axis is scored, backed by field observations and positioned against benchmarks.
1
AXIS 01 — ECONOMIC PERFORMANCE
Maintenance costs & benchmarks.
Measure to manage.
Analysis of the maintenance economic data: cost structure (labor, parts, subcontracting), weight in the conversion cost, and comparison against benchmarks for your sector. We position your spending level and identify where to optimize.
2
AXIS 02 — BEST PRACTICES & TECHNICAL MATURITY
Industry reference framework & CMMS usage.
From reactive firefighting to mastered preventive.
Assessment of practices against the automotive / TPM reference framework: corrective/preventive balance, maintenance plans, autonomous maintenance, predictive. And one key point often underused: making the most of your CMMS potential.
3
AXIS 03 — WORK PORTFOLIO MANAGEMENT
Planning, scheduling, Wrench Time.
Do more, without going faster.
Analysis of the flow of work requests and work orders, from preparation to scheduling, through to backlog control. The challenge: maximize Wrench Time by eliminating waiting, travel and information searches.
4
AXIS 04 — « CUSTOMER SERVICE » SATISFACTION
Maintenance as seen by its internal customers.
Perceived performance matters as much as actual performance.
Measurement of the satisfaction of maintenance customers — production first and foremost: responsiveness, lead times, quality of interventions, communication. A revealing axis on the gaps between technical reality and how the teams feel.
03 — WHAT YOU GET
A snapshot. A direction.
The diagnostic does not stop at the findings. It leads to concrete decisions, ranked by impact and feasibility.
Scoring
Score per axis & positioning vs benchmarks
Findings
Strengths, weaknesses and root causes
Roadmap
Action plan prioritized by ROI
04 — TAKE ACTION
Let's take stock of your maintenance.
A first remote conversation, free and with no commitment, to scope the perimeter and estimate the gains within reach. An online self-assessment (maturity + AI potential, ~10 min) is coming soon on this page.
05 — YOUR CONTACT
One expert, from start to finish.
Industrial maintenance expert — ALM founder
Pascal Flatrès
30 years of field experience in factories, across 12 countries and 3 continents. Operational excellence applied to maintenance, augmented with AI.