Mission Vallourec, équipe technique sur documents et équipement industriel

30 YEARS IN FACTORIES · INDUSTRIAL MAINTENANCE

30 years of field experience in factories, AI to go further.

Industrial maintenance consulting for large groups and SMEs. Food processing, metallurgy, automotive. CARE method, MaintAI©, DIAGFIAB©, RCM, Planning & Scheduling.

Discover MaintAI© REMOTE · FREE · REAL EXAMPLE
The ALM manifesto
PASCAL FLATRÈS · FOUNDER · 100+ PROJECTS · 12 COUNTRIES · SPINPART PARTNERSHIP

TRUSTED BY

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30
Years in factories
100+
Projects delivered
12
Countries
3
Continents
Pascal Flatrès en session de coaching MaintAI© sur site

01 — FLAGSHIP SERVICE

MaintAI©. An operational maintenance plan, equipment by equipment.

MaintAI© is not software. It's a consulting service. Pascal Flatrès brings his proprietary AI and 30 years of field experience in factories. You pick a piece of equipment. We produce an operational maintenance plan, written for THAT specific equipment. Not a POC, not a demo: a deliverable.

02

LEVEL 2 · TRIAL RUN

ON SITE · ON QUOTE

Pascal comes to your site.

You choose the equipment. Site visit, training, collection of existing documentation, discussions with your experts, run through the model, validation. You leave with a maintenance plan optimised for your case.

02 — EXPERTISE

Five structured approaches. No magic. Just method.

CATALOGUE · 2026 · ALM

01

MaintAI©

Generation of preventive and predictive maintenance plans. Consulting service augmented by ALM's proprietary AI. Operational, based on RCM, TPM and RCA, with procedure writing. Delivery of data ready to import directly into the CMMS.

PROPRIETARY AI PREVENTIVE + PREDICTIVE RCM · TPM · RCA CMMS IMPORT
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02

Maintenance Diagnostic

Complete diagnostic of the industrial maintenance activity, across four axes:

  • Economic data, maintenance costs, comparison with industry benchmarks
  • Industry best practices, automotive / TPM reference framework
  • Proper use of the CMMS's potential
  • Work-order portfolio management
  • « Customer service » satisfaction of maintenance's internal clients
AUDIT 360° BENCHMARKS GMAO CUSTOMER SATISFACTION
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03

CARE Method

Reliability approach: Target, Analyse, Redesign, Execute. A structured 4-step approach to durably improve the reliability of critical equipment. Breakdown reduction of 30 to 50% over 6 months.

RELIABILITY 4 STEPS CRITICAL EQUIPMENT
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04

Planning & Scheduling

Preparation and scheduling of maintenance work. Maximising technicians' wrench time. Methodology built on 30 years of multi-site field experience in factories.

PREPARATION WRENCH TIME WORKSHOP ORGANISATION
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05

DIAGFIAB©

A structured fault-diagnosis and reliability method, based on best practices from methods such as MAXER, RCA and 8D. A 7-module action-training for accurate fault diagnosis. Durable reliability of industrial equipment.

DIAGNOSIS MAXER · RCA · 8D 7 MODULES ACTION-TRAINING
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03 — RESULTS

Typical results observed across our projects.

Three orders of magnitude we find on most reliability projects. Exact per-client figures are shared in a meeting.

30 — 50%
Breakdown reduction
+3 to 5 pts
OEE points gained
4 to 8 months
Average ROI

Specific client cases (real figures, scopes, sectors) are shared in a meeting. NDAs respected.

Discover MaintAI©, 45 min

04 — KEY POINTS

A few questions we're often asked.

What's the difference between TPM and RCM?

The fundamental difference between TPM and RCM lies in their objectives. TPM (Total Productive Maintenance) aims to improve overall equipment productivity by involving all employees. RCM (Reliability Centered Maintenance) focuses on the reliability and integrity of machines, selecting for each failure mode the most relevant maintenance strategy.

The two approaches are complementary: TPM organises and engages the teams, RCM technically optimises the content of the maintenance plan equipment by equipment. At ALM, we combine both in our reliability projects.

What's the difference between RCM and FMEA?

They're often confused — wrongly. FMEA is a descriptive tool: it describes how a piece of equipment can fail (failure modes, effects, criticality). RCM is a decision-making method: for each critical function, it chooses the most relevant maintenance strategy — predictive, preventive, or deliberate run-to-fail.

Pascal Flatrès was trained in RCM in the United States in 1997, on the ground, with technicians who had been applying it for years. In 30 years, he has rarely seen an industrial FMEA carried through to the end: too many hours lost debating ratings to the decimal, and the heart of the approach — the proposed preventive measures — sacrificed for lack of time.

What we see too often: an FMEA carried out by the methods department without the field technicians, failure modes identified « in a back office » without relying on the real breakdown history, an analysis focused on rating rather than on the maintenance strategy to adopt.

What RCM changes: it is built with the technicians and line operators, anchored in the real breakdown history, and leads to a chosen strategy — not a default task list. It integrates modern predictive maintenance 4.0 tools (vibration, IR, US, oils…) to choose the most economical solution. With RCM 4.0, these analyses become dynamic: IoT devices feed the servers for real-time decisions — a static framework turns into a self-learning system.

That's why MaintAI© is anchored in RCM, not in FMEA. Read the original LinkedIn post

More questions? Ask them directly →

Pascal Flatrès, fondateur ALM, portrait noir et blanc

05 — ABOUT

30 years of field experience in factories. One conviction: breakdowns are not inevitable.

Pascal Flatrès, 59, founder of ALM. Operational excellence applied to industrial maintenance.

Internal promotion at Michelin (mechanical engineering degree, IUT Rennes). 30 years of field experience in factories — food processing, metallurgy, automotive. Maintenance department head, continuous-improvement manager, technical director, industrial management. France, Poland, United States. Trained in RCM in the United States in 1997, on the ground.

Today an independent consultant. Partner of SpinPart since 2017 — their digital and AI expertise combined with my hands-on maintenance background.

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06 — TAKE ACTION

Let's see MaintAI© in action on a real case.

Remote, 45 minutes, free. I show you a case already handled — a typical industrial piece of equipment — and you see exactly what MaintAI© produces as a deliverable. No preparation on your side, no commitment.

For a demonstration on your own data, we move to the Trial run : on site, where we work on the equipment of your choice with your existing documentation.

Discover MaintAI©, 45 min Request an on-site trial run